In the wave of digital transformation in manufacturing, aluminum factories are also actively seeking innovative ways to improve production efficiency and management levels. Tupu software's low-code digital twin platform has brought a new visualization solution to aluminum factories. By building a 2D configuration visualization system, it realizes accurate presentation and efficient management of aluminum production process flow.
Effect display
Aluminum production is a complex and fine process, covering multiple key links, such as desulfurization, denitrification, smelting, casting, dust removal, degassing and wastewater treatment.
Brand newLow-CodeLarge screen configuration,All links are closely connected and connected, forming a complete chain of aluminum production.The connections of each link can be visually viewed in the overall picture. At the same time, it supports button clicks to view the configuration page of a separate process.
Tupu Configuration Platform is an integrated development environment for the design, configuration and management of industrial automation control systems, allowing users to use graphical and drag-and-drop configuration methods.Quickly build and customize application software suitable for specific industrial scenarios without writing a lot of underlying code.
In the process of designing and building the configuration interface, you can use the Tupu low-code digital twin platformThe icon library and the panel library are quickly dragged and pulled.
Page style switching
When designing the 2D page of the aluminum factory, according to the usage scenarioTwo styles of color matching were designed, dark colors and daily white simple style when on duty at night shifts. The toggle button design adds three-dimensional sense, blending the new mimicry design style, and the refreshing color embellishments of light blue add to the young and vibrant visual sensory experience.
Through the Tupu low-code digital twin platform, users can realize data monitoring and maintenance of the entire visual system based on the aluminum production industry operation process built by the system.
System Analysis
Desulfurization
The principle of desulfurization is to spray specific desulfurization agents, such as limestone slurry, into the flue gas, and make it undergo a fierce "chemical reaction" with sulfur dioxide, converting it into harmless gypsum, thereby greatly reducing the emission of sulfur dioxide and protecting the blue sky and white clouds.
Limestone SlurryLimestone slurry:Limestone slurry is usually used in desulfurization and other links. It is a liquid formed by mixing limestone powder with water. It can be used to absorb and remove pollutants such as sulfides in flue gas.
Absorption TowerAbsorption tower:Absorption tower is an important equipment. In desulfurization and denitrification processes, gases are fully in contact with absorbents (such as limestone slurry) to remove harmful components.
Process WaterCraft water:Process water refers to water used for various purposes in industrial production, such as it may be used in cooling, dilution, cleaning and other aspects in aluminum factory production.
With the help of the 2D configuration visual interface built by Tupu low-code digital twin platform, it can monitor the key data of the flow rate and concentration of the desulfurizer in real time to ensure that the desulfurization reaction is always in the best state. Once an abnormality occurs, an alarm can be issued quickly, which facilitates staff to adjust according to actual conditions and ensure that the desulfurization effect is optimal.Reduce the emission of pollutants such as sulfur dioxide and practice the concept of green production.
Denitrification
Denitrification, a common selective catalytic reduction (SCR) technology, with the help of a catalyst, uses reducing agents such as ammonia to react with nitrogen oxides to reduce them to harmless nitrogen and water.
The configuration diagram closely monitors core indicators such as temperature in the reactor and ammonia injection volume, accurately controls the reaction process, ensures stable denitrification efficiency and builds a solid line of defense for the environmental protection cause.
sintering
Sintering, in this high-temperature link, the mixed aluminum ore powder and an appropriate amount of additives are sent to the sintering machine. After a series of complex physical and chemical changes, it gradually merges and consolidates to form solid sintering blocks, laying a solid foundation for the subsequent process.
2DThe configuration diagram strictly controls key elements such as sintering temperature and atmosphere.Slight fluctuations such as temperature, pressure, flow rate, concentration, etc. Any factors that may affect the quality of sintering will be detected in time and will be fed back to the operator as soon as possible to ensure the normal production of each sintered block.
The large screen configuration of the Tutu large screen indicates the change of temperature from high to low through red and yellow gradients, and uses small particles to represent the material transportation process, which is realistic.
Casting
During the casting process, the liquid aluminum water gradually cooled and solidified, and finally turned into a finished aluminum product of various shapes and specifications.
Tupu configuration large screen monitors key parameters such as mold temperature and aluminum water flow rate in real time and in detail.It closely monitors every moment of the cooling process, ensures uniform and stable cooling, prevents cracks, deformation and other defects of aluminum due to uneven stress, and uses precise control to protect high-quality aluminum finished products.
Tupu software large-screen configuration completes the digital twin of the aluminum factory process flow through a similar "configuration" method.High stability, high real-time response to data, and abundant industrial components.It can adapt to a variety of working conditions and can be used in PMC (production process management) in factory manufacturing workshops.
Dust removal, air removal
During the production process, a large amount of dust and waste gas is generated, which not only pollutes the workshop environment, but may also cause damage to the equipment and may also affect product quality. The dust in the production process is removed through various advanced technologies such as bag dust removal and electrostatic dust removal, and other specialized technologies are used to accurately remove harmful gases such as hydrogen dissolved in aluminum liquid.
The configuration diagram monitors the operating status and key parameters of these purification equipment in an all-round and uninterrupted manner. Once abnormal equipment parameters are found, an early warning will be issued immediately to remind staff to maintain and adjust in a timely manner to ensure that the production environment is always fresh and clean, and to clear obstacles for the improvement of aluminum quality.
Wastewater treatment
The production of aluminum is inseparable from the participation of water. However, if the wastewater generated during the production process is directly discharged without treatment, it will cause huge harm to the environment.The wastewater treatment process is a key step for aluminum plants to achieve green and sustainable development.
By configuring a large screen, operators can grasp the operation details of each link of wastewater treatment and each equipment in real time, accurately regulate key parameters such as the amount of agents and the speed of water flow, and ensure that the wastewater treatment effect is stable and meets the standards.
Compared with traditional configuration software such as InTouch/lFix/WinCC, Tupu's Web-based platform is more suitable for the general trend of C/S transformation to B/S. It has rich visual components and fast data binding methods that support fast, which can be used for rapid creation and deployment, real-time data monitoring based on Web services and multi-user access on the server, etc. The platform can be wideApplied in water systems, power systems, petroleum, chemicals and other fields, providing various industrial scenarios2D、2.5D、3DA variety of clear and beautiful visual services.
Summarize
Tupu software as"New Quality Productivity" in the Field of Modern Industrial Internet, not only has the leading self-developed HT for Web products, providing core support for digital twins/visualization, but also combines excellent design quality and project execution to demonstrate comprehensive strength in the field of digital solutions.
Tupu Software's advanced configuration interface is very suitable for the interface presentation of real-time monitoring systems. Over the years, it has been widely used in telecom network topology and equipment management, as well as industrial automation (HMI/SCADA/MMI) fields such as industrial production, urban parks, rail transit, power energy, warehousing and logistics, chemical metallurgy, and other industrial automation (HMI/SCADA/MMI). Its business covers full life cycle monitoring such as data display, situational awareness, and scientific decision-making. Focus on many bottleneck links in the industrial chain,Guided by the integration and application of digital technology and various fields, promote cross-border innovation in the industry,We are committed to becoming a leading brand in the field of domestic production in my country's industrial Internet and a leading brand in the field of graphics configuration.
You can go to the official website of Tupu Software to view more cases and effects:
Tupu Software – Everything you need to build advanced 2D and 3D visualizations